Annual Report 2022

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Creating tomorrow’s solutions

Energy

WACKER is constantly improving the energy efficiency of its processes. This enables us to remain globally competitive and at the same time contribute to climate protection.

Many chemical reactions generate heat that can be put to use in other production processes. In addition to recovering heat from these reactions, we also operate integrated heat-recovery systems, which we are continually developing and improving. In this way, we reduce the amount of primary energy (natural gas) consumed by our power plants. We are also continually optimizing our electricity consumption.

At this point, we still rely primarily on natural gas to generate electricity. At Burghausen, our largest site, we produce steam and electricity in a combined heat and power (CHP) plant. The site’s highly efficient, low-emission gas turbine can generate up to 137 megawatts of electricity. Combining this plant with the output of Burghausen’s hydroelectric plant and that of smaller generation facilities, we produced 1,166 GWh of our electricity ourselves in the reporting year (2021: 1,295 GWh), which corresponds to roughly 19 percent of our total electricity demand. With an output of 50 megawatts, our hydropower generator is one of Germany’s biggest industrial hydroelectric power plants. In keeping with its sustainability strategy, and also spurred on by the current gas crisis, WACKER plans to further reduce its energy and gas consumption by pursuing energy-efficiency initiatives (e.g. electrifying steam generation).

Group Energy Consumption

 

 

 

 

 

 

 

GWh

 

2022

 

2021

 

2020

 

 

 

 

 

 

 

Electricity consumption

 

6,024

 

5,974

 

5,879

Of which

 

 

 

 

 

 

From on-site generation (fossil)

 

948

 

1,063

 

988

From on-site generation (renewable)

 

218

 

232

 

249

Energy consumption1

 

5,927

 

6,010

 

5,744

Of which

 

 

 

 

 

 

Natural gas2, 3

 

4,290

 

4,424

 

4,188

Solid fuels4

 

1,336

 

1,297

 

1,295

Heat supplied by third parties5

 

301

 

289

 

261

1

Excluding energy from electricity provided by third parties, self-generated renewable energy and recovered energy

2

Includes natural gas used for on-site fossil-fuel-based electricity generation

3

For reporting years beginning in 2020, heat consumption is no longer itemized separately; most of it is contained in the figure for natural gas consumption.

4

Coal, charcoal and wood; used as reducing agents at the silicon plant in Holla, Norway

5

Steam and district heating

Energy Consumption

In our continued efforts to reduce our specific energy consumption (the amount of energy per unit of net production output), we have set a target of cutting consumption by 15 percent by 2030 relative to our base year (2020).

2030 Target: Reduce Specific Energy Consumption by 15%

 

 

 

 

 

 

 

%

 

2022

 

2021

 

2020

 

 

 

 

 

 

 

Specific energy consumption

 

98.5

 

98.3

 

100

Change

 

-1.5

 

-1.7

 

Combined Heat and Power Plant
Combined heat and power (CHP) plants generate both electricity and useful heat. This system can be much more efficient at using the input energy (e.g. fuel oil or natural gas) than are conventional systems with separate facilities. Because primary energy is conserved, CHP plants emit significantly less carbon dioxide than conventional power plants.
Emission
Substance outputs, noise, vibrations, light, heat or radiation emitted into the environment by an industrial plant.
Net Production
Net production is calculated by subtracting the internal reuse of products from the gross production of a plant or site. Gross production corresponds to the total production (target products and byproducts) of a plant or site.
Primary Energy
Primary energy is obtained from naturally occurring sources such as coal, gas, oil or wind. Secondary energy, in contrast, is derived from primary energy via a transformation process (which often involves energy losses); examples include electricity, heat and hydrogen.