Annual Report 2022

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Creating tomorrow’s solutions

Production (unaudited section)

Production output declined by a mid-single-digit percentage year over year. Production costs, on the other hand, rose by more than 20 percent.

Plant Utilization in 2022

 

%

 

Plant utilization rate

 

 

 

WACKER SILICONES

 

92

WACKER POLYMERS

 

85

WACKER POLYSILICON

 

100

Capital expenditures for 2022 amounted to €546.8 million (2021: €343.8 million). Maintenance costs totaled around €504.7 million.

Key Start-Ups

 

Location

 

Projects

 

Year

 

 

 

 

 

Adrian

 

Multifunctional emulsion plant

 

2022

Burghausen

 

Production plant for vinyl polymers

 

2022

Priorities of the Productivity Program

The ongoing Wacker Operating System (WOS) program is helping us boost productivity along the entire value chain. The most important goal is to continue reducing specific operating costs each year. In 2022, we handled more than 1,000 improvement projects that once again delivered savings spanning all cost types. The focus of improvement measures in 2022 was to increase capacity amid high utilization of production facilities. Emphasis was also placed on measures to reduce specific energy consumption in the interests of sustainability, as well as on digitalization and automation measures aimed at improving labor productivity.

At the WOS ACADEMY, over 100 employees were trained in the Six Sigma and Lean process improvement methods in online and classroom courses, while optimization projects were implemented simultaneously.

Wacker Operating System (WOS)
The Wacker Operating System (WOS) program pools, promotes and processes corporate projects for systematic process improvement. It is the basis for a groupwide improvement initiative by WACKER.